Professional Automated Ultrasonic Cleaner Washing Systems - 140 Gallon
Product Specifications
Ultrasonic Frequency: 40,000 Hz / 28,000 Hz (select above)
Tank Material: Stainless Steel
Power Supply: AC 480V / 380V / 220V 50 / 60Hz
Tank Capacity: 140 Gallons
Tank Inside Dimensions: 48"×40"×32" (L×W×H) - Customizable at no additional cost
Effective Depth: 18"
Power: 7200 Watts Ultrasonic, 27000 Watts immersion heater
Ultrasonic Generator: 4 × KG1800 generator with Sweep and power adjustment
Weight: 600 Lbs
Warranty: 1 Year
Key Features
- Filtration system & weir (select from dropdown menu)
- PLC controlled with overfill protection and HMI interface with programmable cleaning cycles
- Oil skimmer (select from dropdown menu)
- Forklift base for easy transportation
- Raised control panel
- Parts' bottom tray
- Industrial grade construction
- Heating element for optimal cleaning results
- Heating element can operate continuously, even when ultrasonic power is off
- Industrial-grade transducers for maximum reliability
Model Comparison
| Model |
JP-360GS |
JP-480GS |
JP-720GS |
JP-1108GS |
JP-1144GS |
| Tank Size (MM) |
600×500×450 |
700×500×500 |
1000×600×600 |
1000×900×600 |
1200×1000×800 |
| Tank Capacity |
135L |
175L |
360L |
540L |
960L |
| Transducers |
36 |
48 |
72 |
108 |
144 |
| Ultrasonic Power |
1800W |
2400W |
3600W |
5400W |
7200W |
| Heating Power |
4.5KW |
6KW |
9KW |
18KW |
27KW |
| Ultrasonic Frequency |
28KHZ / 40KHZ |
| Tank Material |
304 / 316 SUS Stainless Steel |
| Tank Thickness |
Bottom 2.5mm, Wall 2mm |
| Timer |
1-99 hours adjustable / Normally open |
| Heater |
20-95°C adjustable |
| Drain Valve |
1 inch |
| Basket & Lid |
Standard equipment |
| Machine Voltage |
AC 220V / 380V / 480V, 3 phases |
| Generator Voltage |
AC 110V / 220V, 1 phase |
| Features |
Filtration system, casters with brake, 1 year warranty & lifetime tech support |
Ultrasonic Welding Principle
1. Ultrasonic welding machines convert low current frequency to high frequency AC using ultrasonic generators, then create mechanical vibration at the same frequency through ultrasonic transducers.
2. Mechanical vibration is transmitted to the welding joints via amplitude modulators. The vibration energy received by the welding joints transfers to the workpiece, where it converts to heat energy through friction, melting the plastic.
3. After vibration stops, maintained pressure allows the weld to solidify through molecular linking, creating a unified whole.
Industrial Applications
Industrial ultrasonic cleaning serves numerous sectors including: food processing, textile manufacturing, paper production, printing, petroleum processing, transportation, power generation, metalworking, machinery manufacturing, automotive production, instrumentation, electronics, telecommunications, home appliances, medical equipment, optical products, military equipment, aerospace, and atomic energy industries.
Advantages of Industrial Ultrasonic Cleaning
Ultrasonic cleaning is internationally recognized as the most efficient and effective cleaning method, achieving over 98% cleaning efficiency and the highest cleanliness levels. Traditional manual and organic solvent cleaning methods reach only 60-70% efficiency, while gas-phase and high-pressure water jet cleaning achieve less than 90% efficiency.
- Thorough Cleaning: Effectively cleans hard-to-reach areas and complex geometries that manual methods cannot access
- Batch Processing: Capable of cleaning multiple workpieces simultaneously, regardless of shape complexity
- Multi-functional: Compatible with various solvents for degreasing, rust removal, dust removal, wax removal, swarf removal, phosphating, passivation, and electroplating applications
- Environmental Safety: Reduces pollution and minimizes exposure to toxic solvents
- Labor Efficiency: Enables automated cleaning and drying with minimal operator intervention
- Time Savings: Reduces cleaning time to approximately one-quarter of manual cleaning duration
- Reduced Labor Intensity: Creates cleaner working environments with automated processing of complex parts
- Environmental Conservation: Circulating filtration systems enable repeated use of cleaning solvents, conserving water and reducing chemical costs